Advancements in Three-Phase Electric Motor Control: The Dual Voltag Motor Controller for Seamless Voltage Switching and Enhanced Efficiency

Abstract

The primary objective of this research was to create, manufacture, and assess the operational efficiency of a Dual Voltage Motor Controller capable of automatically detecting the source voltage in a three-phase system and regulating the electric motor to function with either 220V or 440V AC. The resulting technology comprises a combination of magnetic contactors and a microcontroller, serving as a switching mechanism that streamlines the reconfiguration of the electric motor's twelve leads in a delta-delta configuration. This research was conducted at Guimaras State University, focusing on the development of a device aimed at eliminating the need for rewiring motor terminals when switching between 220V AC and 440V AC power sources, and vice versa. The device is designed exclusively for operation within a three-phase system and for electric motors utilizing a delta-delta configuration with twelve leads. Upon assessing the results of the technical evaluation, it was evident that the Dual Voltage Motor Controller effectively managed to switch the electric motor between 220V and 440V alternating current. Furthermore, the data revealed that the device allowed the electric motor to operate in both forward and reverse rotations, whether under low or high voltage conditions. By introducing this innovative technology, the research effectively resolved the limitations of existing motor controllers by introducing auto-detection of the source voltage and facilitating the seamless transfer of terminal connections via magnetic contactors. According to the feedback from technical experts, there is potential for expanding the device's applicability beyond delta-delta connected motors to also encompass wye-delta starting and running configurations for three-phase alternating current motors.